LED Juggling Clubs

There are a small number of clubs for sale commercially that have lighting, but they're not very impressive to say the least and they all seem to have translucent lighting, which has limited appeal to me. I wanted to have point lights and would eventually like to try some persistence of vision in a juggling club. I probably wouldn't spell out words like on a Spoke POV or Mini POV, but you could do some interesting streaking and patterns, especially with an accelerometer/gyro.

I've thought a bunch about how to make a robust juggling club with good illumination and it's no easy task. Just looking at a basic juggling club, it's not much more that a plastic body, a wood dowel depending on the type, some tape, a couple staples or screws, some glue, and decorations. And even these simple designs last somewhere around a year or so depending on how much you juggle and how much you abuse them. Now add batteries, wires, solder joints, circuit boards--and without making it too heavy--it's a really hard.

To get started, I bought a set of unassembled (by request) Renegade clubs and put in a bunch of green LEDs. I drilled some tight fitting holes for 5mm diodes, soldered wires on, and hot glued everything in place, which makes good strain relief. The LEDs stuck out a bit so I ground them down, being careful not to hit the little lead wire coming out the center of the die. I put a big a hole in the side of the body where the battery pack and drive circuit fit through and snap into place on the dowel. Originally I imagined taping on the cut out piece like a door, but that quickly became annoying for switching the clubs on and off so now I just leave the doors off.

I like high efficiency circuits for long battery life, so I used a MicroPuck to drive 15 high brightness LEDs in series. It's a very small boost converter with lots of battery configuration options.

This first picture shows the wiring, the door, and the driver/batter pack. The wiring is on the outside for solder, but later I put everything on the inside.

This is a close-up of the driver and battery pack, including the power switch. I cut a plastic tube into a C shape that snaps over the dowel to stay centered in the club. It has three AAA holders and the driver all glued on.

Here's an early test of the club illumination. I added three red LEDs pointed down the handle because it was too hard to see the handle when juggling in the dark.

This is a close-up of the LEDs for the handle. They each have their own current limiting resistor because they don't run on the boost converter.

The LEDs are very bright, which make them a difficult to juggle in the dark, but the point illumination effect is nice. In future versions I'd like to incorporate dimming, especially as ambient light gets darker. Here are a couple examples of what you can do with a long exposure:

LED Juggling Clubs

D300, f/3.5, 4s, ISO-100, AF-S Nikkor18-135mm at 18m

LED Juggling Clubs

D300, f/3.5, 13s, ISO-100, AF-S Nikkor18-135mm at 18m